Custom Cutting
Need a specific size that's not standard? We cut and modify boxes to your exact specifications.
Request a Quote
Tell us what you need and we'll get back to you quickly
What We Can Do
Resize & Trim
Take a larger box and cut it down to the dimensions you need. Reduce shipping costs by eliminating wasted void space.
Score & Fold
Add custom score lines to create new fold points. Convert flat sheets into custom box shapes for your products.
Slit & Separate
Split larger boxes or sheets into smaller sections. Create dividers, partitions, and pads from existing materials.
Die-Cut Conversion
For recurring orders, we can create die-cut templates for consistent, repeatable custom box production.
Pallet Cap Cutting
Custom-cut pallet top sheets and layer pads from corrugated material to protect stacked products.
Gaylord Modification
Reduce gaylord height, add hand holes, or modify flap configurations to suit your specific application.
Why Custom Cutting?
Reduce Shipping Costs
Right-sized boxes reduce dimensional weight charges and eliminate excessive void fill material.
Better Product Protection
A snug-fitting box provides better cushioning and reduces product movement during transit.
Save on Material Costs
Instead of buying new custom boxes, modify existing or used boxes at a fraction of the price.
Quick Turnaround
Most custom cutting orders can be completed within 1-2 business days.
Common Custom Sizes
These are the most frequently requested custom dimensions. We can cut to any size — this is just a starting point.
| Application | Dimensions (L x W x H) | Wall Type |
|---|---|---|
| Small parts / hardware | 6 x 6 x 4" | Single Wall |
| Books / flat items | 12 x 10 x 4" | Single Wall |
| Electronics / small appliances | 14 x 12 x 10" | Single Wall |
| Clothing / soft goods | 18 x 14 x 8" | Single Wall |
| General merchandise | 20 x 16 x 14" | Single Wall |
| Heavy industrial parts | 24 x 20 x 18" | Double Wall |
| Pallet top sheets | 48 x 40 x 1" | Single Wall |
| Layer dividers | 48 x 40" (flat) | Single Wall |
Customer Success Stories
E-commerce candle company
Shipping fragile candles in oversized boxes led to breakage and high DIM weight charges.
Cut 18x18x16 used boxes down to 8x8x6 — a perfect fit for their 3-candle gift sets.
27% reduction in shipping costs and 40% fewer damage claims.
Auto parts distributor
Needed custom-sized boxes for engine components but could not justify the MOQ for custom-manufactured boxes.
Modified double-wall used boxes to exact dimensions with reinforced corners for added protection.
Saved $8,000 annually vs. ordering custom-manufactured boxes.
Have Specific Dimensions in Mind?
Send us your dimensions and quantity, and we'll provide a quote within 24 hours.
Request Custom Cutting